DEVELOPMENT OF AN MULTIPURPOSE MICRO MANUFACTURING SYSTEM USING MODULAR AND ITERATIVE LEARNING CONTROL ALGORITHMS

Devam Eden Proje

Tubitak 1001

SUMMERY

In this project proposal, submitted for the March 2013 period, development of a micro manufacturing system which can produce precision parts is proposed using the results and investment (i.e. knowledge, hardware, software and experience) from the previous project. Due to the flexible nature of the system, different controller and device topography and manufacturing methods including micro laser machining, rapid micro prototyping and micro milling will be studied using a common modular MIMO control algorithm. This kind of systems where multiple manufacturing methods are used on one single machine is known as hybrid manufacturing systems in the literature.

Development of an Multipurpose Micro Manufacturing System using Modular and Iterative Learning Control Algorithms

RELATED PUBLICATIONS

  • Gecer-Ulu, N., Ulu, E., Çakmakcı, M. (2016). "Design and Analysis of A Modular Learning Based Cross-Coupled Control Algorithm for Multi-Axis Precision Positioning Systems", International Journal of Control Automation and Systems, v.14(1), DOI: http://dx.doi.org/10.1007/s12555-014-0125-1
  • Dokuyucu, H.I., Çakmakcı, M. (2016). "Concurrent Design of Energy Management and Vehicle Traction Supervisory Control Algorithms for Parallel Hybrid Electric Vehicles", IEEE Transactions on Vehicular Technology, v.65(2), Abstract, DOI: http://dx.doi.org/10.1109/TVT.2015.2405347
  • Erva Ulu,, Nurcan Gecer-Ulu,, Çakmakcı, M. (2014). "Development and Validation of an Adaptive Method to Generate High-Resolution Quadrature Encoder Signals", Journal Dynamic Systems Measurement and Control, v.136(3) p.034503
  • Çakmakcı, M., Ulsoy, A.G. (2011). "Swappable Distributed MIMO Controller for a VCT Engine", IEEE Transactions on Control Systems Technology, v.19(5) p.1168-1177
  • Çakmakcı, M., Ulsoy, A. (2009). "Improving Component Swapping Modularity using Bi-directional Communication in Networked Control Systems", IEEE/ASME Transactions on Mechatronics, v.14(3) p.307-319
  • Karpat, Y., Çakmakcı, M., Ali, Z., Türeyen, E.B. (2016). "Fabrication of Polymer Micro Needles for Transdermal Drug Delivery System Using DLP Based Projection Stereo-lithography", Procedia CIRP, v.42 p.87-90
  • Emre Akgün,, Çakmakcı, M. (2012). "Development of a Supervisory Controller for Residential Energy Management Problems", Proc. of the American Control Conference (ACC), Abstract
  • Dokuyucu, H.I., Çakmakcı, M. (2012). "Concurrent Design of Energy Management and Vehicle Stability Algorithms for a Parallel Hybrid Vehicle using Dynamic Programming", Proc. of the American Control Conference (ACC), Abstract
  • Çakmakcı, M., Li, Y., Liu, S. (2011). "Model-in-the-Loop Development for Fuel Cell Vehicle", Proc. of the American Control Conference (ACC), Abstract
  • Çakmakcı, M., Ulsoy, A.G. (2009). "Combined Component Swapping Modularity for a VCT Engine Controller", Dynamic Systems and Control Conference
  • Li, S., Çakmakcı, M., Kolmanovsky, I.V., Ulsoy, A. (2009). "Throttle Actuator Swapping Modularity Design for Idle Speed Control", American Control Conference, Abstract
  • Zhao, Y., Yan, Z., Malik, A., Blankenship, J., Çakmakcı, M. (2008). "Development of a Hardware-In-The-Loop System for a Hybrid Powertrain Vehicle Control", SAE Global Powertrain Congress
  • Çakmakcı, M., A.G. Ulsoy (2007). "Design of Modular Controllers for Systems with Smart Networked Components", 4th Int. Conf. on Design and Production of Machines and Dies/Molds
  • Çakmakcı, M., A.G. Ulsoy (2006). "Improving Component Swapping Modularity using Bi-directional Communication in Networked Control Systems", Proc. Int. Symposium on Flexible Automation
  • Çakmakcı, M., A.G. Ulsoy (2005). "Bidirectional Communication Among ''Smart'' Components in a Networked Control System", Çakmakcı, M., A.G. Ulsoy, (2005)., Abstract
  • Çakmakcı, M., Ulsoy, A.G. (2000). "Quantification of Coupling for Modular Design Problems", Japan-USA Symposium on Flexible Automation
  • Çakmakcı, M., Kızıltaş-Şendür, G., Durak, U. (2017). "Simulation-Based Engineering", Guide to Simulation-Based Disciplines / Springer Publications, DOI: http://dx.doi.org/10.1007/978-3-319-61264-5_3
  • Oliaei, S., Karpat, Y. (2017). "Built-up edge effects on process outputs of titanium alloy micro milling", Precision Engineering (in press)
  • Oliaei, S., Karpat, Y. (2017). "Investigating the influence of friction conditions on finite element simulation of micro scale machining with the presence of built-up edge", The International Journal of Advanced Manufacturing Technology (in press)
  • Karpat, Y., Oliaei, S.N. (2016). "Influence of tool wear on machining forces and tool deflections during micro milling", The International Journal of Advanced Manufacturing Technology, v.84 p.1963-1980
  • Karpat, Y., Oliaei, S.N. (2016). "Investigating the influence of built-up edge on forces and surface roughness in micro scale orthogonal machining of titanium alloy Ti6Al4V", Journal of Materials Processing Technology, v.235 p.28-40
  • Karpat, Y., Bahtiyar, O. (2015). "Tool geometry based prediction of critical thrust force while drilling carbon fiber reinforced polymers", Advances in Manufacturing, v.3 p.300-308
  • Zeinali, S., Çetin, B., Oliaei, S., Karpat, Y. (2015). "Fabrication of continuous flow microfluidics device with 3D electrode structures for high throughput DEP applications using mechanical machining", Electrophoresis, Special Issue on Dielectrophoresis, v.36(13) p.1432-1442, DOI: http://onlinelibrary.wiley.com/doi/10.1002/elps.201400486/full
  • Oliaei, S., Özdemir, C., Karpat, Y. (2014). "Fabrication of Micro Ball End Mills Using Micro Electro Discharge Machining", Int. J. of Mechatronics and Manufacturing Systems
  • Karpat, Y., Değer, B., Bahtiyar, O., Kaftanoğlu, B. (2014). "A Mechanistic Approach to Investigate Drilling of UD-CFRP Laminates with PCD Drills", CIRP Annals – Manufacturing Technology, v.63
  • Karpat, Y., Değer, B., Bahtiyar, O. (2014). "Experimental Evaluation of Polycrystalline Diamond Tool Geometries while Drilling Carbon Fiber Reinforced Plastics", Journal of Advanced Manufacturing Technology, v.71/5 p.1295-1307
  • Karpat, Y., Polat, N. (2013). "Mechanistic force modeling for milling of carbon fiber reinforced polymers with double helix tools", CIRP Annals- Manufacturing Technology, v.62 p.95-98
  • Karpat, Y., Değer, B., Bahtiyar, O. (2012). "Mechanistic Force Modeling for Milling of Unidirectional Carbon Fiber Reinforced Polymer Laminates", International Journal of Machine Tools and Manufacture, v.56 p.79
  • Karpat, Y., Değer, B., Bahtiyar, O. (2012). "Drilling Thick Fabric Woven CFRP Laminates with Double Point Angle Tools", Journal of Materials Processing Technology, v.212 p.2117
  • Karpat, Y. (2011). "Temperature Dependent Flow Softening of Titanium Alloy Ti6Al4V: An Investigation Using Finite Element Simulation Of Machining", Journal of Materials Processing Technology, v.211 p.737
  • Karpat, Y. (2010). "A Modified Material Model for the Finite Element Simulation of Machining Titanium Alloy Ti6Al4V", Machining Science and Technology, v.14 p.390
  • Karpat, Y. (2009). "Investigation of the Effect of Cutting Tool Edge Radius on Material Separation due to Ductile Fracture in Machining", International Journal of Mechanical Sciences, v.51 p.541
  • Karpat, Y., Özel, T. (2008). "Mechanics of High Speed Cutting with Curvilinear Edge Tools", International Journal of Machine Tools and Manufacture, v.48 p.195
  • Karpat, Y., Özel, T. (2008). "Analytical and Thermal Modeling of High-Speed Machining with Chamfered Tools", ASME Journal of Manufacturing Science and Engineering, v.130 p.011001
  • Özel, T., Karpat, Y., Srivastava, A. (2008). "Hard Turning with Variable Micro-Geometry PcBN Tools", CIRP Annals, v.57 p.73
  • Karpat, Y., Özel, T. (2007). "Multi-Objective Optimization For Turning Processes Using Neural Network Modeling And Dynamic-Neighborhood Particle Swarm Optimization", International Journal of Advanced Manufacturing Technology, v.35 p.234
  • Özel, T., Karpat, Y. (2007). "Identification of Constitutive Material Model Parameters for High-Strain Rate Metal Cutting Conditions Using Evolutionary Computational Algorithms", Materials and Manufacturing Processes, v.22 p.659
  • Özel, T., Karpat, Y., Figueira, L., Davim, J. (2007). "Modeling of Surface Finish and Tool Wear in Hard Turning of AISI D2 Steel Using Ceramic Wiper Inserts", Journal of Materials Processing Technology, v.189 p.192
  • Karpat, Y., Özel, T. (2006). "Predictive Analytical and Thermal Modeling of Orthogonal Cutting Process. Part I: Predictions of Tool Forces, Stresses and Temperature Distributions", ASME Journal of Manufacturing Science and Engineering, v.128 p.435
  • Karpat, Y., Özel, T. (2006). "Predictive Analytical and Thermal Modeling of Orthogonal Cutting Process. Part II: Effect of Tool Flank Wear on Tool Forces, Stresses and Temperature Distributions", ASME Journal of Manufacturing Science and Engineering, v.128 p.445
  • Özel, T., Karpat, Y. (2005). "Predictive Modeling of Surface Roughness and Tool Wear in Hard Turning using Regression and Neural Networks", International Journal of Machine Tools and Manufacture, v.45 p.467
  • Karpat, Y., Bahtiyar, O. (2016). "Energy Based Investigation of Process Parameters While Drilling Carbon Fiber Reinforced Polymers", Procedia CIRP, v.46 p.59-62
  • Karpat, Y., Çakmakcı, M., Ali, Z., Türeyen, E.B. (2016). "Fabrication of Polymer Micro Needles for Transdermal Drug Delivery System Using DLP Based Projection Stereo-lithography", Procedia CIRP, v.42 p.87-90
  • Karpat, Y., Oliaei, S.N. (2016). "Fabrication of PCD Mechanical Planarization Tools by Using μ-Wire Electrical Discharge Machining", Procedia CIRP, v.42 p.311-316
  • Karpat, Y., Bahtiyar, O. (2015). "Comparative analysis of PCD drill designs during drilling of CFRP laminates", Procedia CIRP, v.31 p.316-321
  • Oliaei, S., Karpat, Y. (2014). "Experimental Investigations on Micro Milling of Stavax Stainless Steel", CIRP High Performance Cutting Conference
  • Oliaei, S., Özdemir C.,, Karpat, Y. (2013). "Fabrication of Micro Ball End Mills Using Micro Electro Discharge Machining", 7th International Conference And Exhibition on Design and Production of Machines and Dies/Molds
  • Karpat, Y., Değer, B. B. O. (2012). "Mechanistic Force Modeling for Milling of Unidirectional Carbon Fiber Reinforced Polymer (CFRP) Laminates", 5th CIRP Conference on High Performance Cutting, Zurich
  • Korkmaz, E., Karpat, Y., Filiz, S. (2010). "Recent Developments in Micro Machining Technologies", 14th International Conference on Machine Design and Production